項目一數控繫統連接1

任務一認識FANUC 0i-F繫統1

任務二FANUC I模塊連接16

習題23



項目二數控機床電路設計與連接25

任務一機床電源電路設計與連接25

任務二機床控制電路設計與連接34

習題43



項目三PMC調試44

任務一認識PMC地址44

任務二PMC程序調試53

習題60



項目四FANUC CNC繫統參數設定61

任務一基本參數設定61

任務二伺服設定70

習題78



項目五數控機床的精度檢驗79

任務一數控車床精度檢驗79

任務二數控銑床精度檢驗90

習題110



項目六數控機床安裝調試實例111

任務一數控機床安裝調試111

任務二數控車床尾座的拆裝116

習題124



參考文獻125





Project One CNC System Connection1

Task One Introduction of FANUC 0i-F System1

Task Two FANUC I/O Unit Module Connection17

Exercise24



Project Two Circuit Design and Connection of CNC Machine Tool26

Task One Power Circuit Design and Connection of CNC Machine Tool26

Task Two Control Circuit Design and Connection of CNC Machine Tool37

Exercise47



Project Three PMC Debugging48

Task One Introduction of PMC Address48

Task Two PMC Program Debugging57

Exercise65



Project Four FANUC CNC System Parameter Setting66

Task One Basic Parameter Settings66

Task Two Servo Parameter Settings76

Exercises85



Project Five Accuracy Test of CNC Machine Tool86

Task One Accuracy Test of CNC Machine Tool86

Task Two Accuracy Test of CNC Milling Machine98

Exercises118



Project Six Examples of Installation and Debugging Examples of CNC Machine Tool120

Task one Installation and Debugging of CNC Machine Tool120

Task Two Disassembly and Assembly of Tail-stock CNC Machine Tool126

Exercises135



References136

本書以埃及魯班工坊為背景，以魯班工坊設備為載體，以培養高級技能型人纔為目標，在注重基礎理論教育的同時，突出實踐性教育環節，力圖做到深入淺出，便於教學，突出高等職業教育的特點，適合高職高專工科學生使用，也適合埃及艾因夏姆斯大學使用。

數控機床是以數字運算為核心，執行程序代碼，計算機統一各部件協調工作，來加工零件的冷加工設備，是智能制造的核心技術。主要應用於IT、汽車、輕工、醫療、航空等行業，是高速、高精、高可靠性的機械加工設備。

數控機床的安裝調試主要是數控繫統的安裝調試和機械結構的精度檢測與調整，本書講述了數控繫統的連接、機床電路、PMC調試、繫統參數設定和機床的精度檢測的內容。

全書共分六個項目，由天津輕工職業技術學院教學團隊集體編寫。項目一、項目三和項目四由韓志國編寫；項目五和項目六由高紅宇編寫；項目二由王同慶編寫，並且根據埃及職業教育的實際情況，負責對教材內容進行合理調整。天津輕工職業技術學院教師王娟、王丹陽、郭世傑、李曉肜參與了本書的翻譯工作。

書中部分內容的編寫參照了有關文獻，此處恕不一一列舉，謹對書後參考文獻中的所有作者表示感謝！

限於編者水平有限加之時間匆忙，書中可能有疏漏和不妥之處，懇請讀者批評指正。



編者

2019年10月







Based on the background of Luban Workshop in Egypt，this book aims to cultivate high-level skilled talents with the equipment of Luban Workshop as a carrier.While paying attention to the basic theoretical education，this book focuses on the practical education link，strives to make it easy for students to get into deep knowledge with accessible teaching methods，and highlights the characteristics of higher vocational education.The book is suitable for both engineering students of higher vocational colleges and students in Ain Shams University，Egypt.

CNC machine tool is cold processing equipment that processes parts by executing program codes based on the digital operation and coordinating the work of each corresponding unit by computers.As a core technology of intelligent manufacturing，this mechanical processing equipment is mainly used in industries such as IT，automotive，light industry，medical，aviation with high-speed，high accuracy and high reliability.

The installation and debugging of CNC machine tool is mainly about the installation and debugging of CNC system and the accuracy test and adjustment of mechanical structure.This book describes the connection of CNC system，CNC machine tool circuit，PMC debugging，system parameter settings and accuracy test of machine tools.

There are six projects included in the book.Project One，Project Three and Project Four were written by Zhiguo Han，Project Five and Project Six were written by Hongyu Gao，and Project Two was written by Tongqing Wang.Two Egyptian teachers，MOHAMED AHMED AWAD ELSHAHAT and MOHAMMED IBRAHIM MOHAMMED HASSAH AWAD，took part in the rationalization of the content of the textbook combined with the actual situation in Egypt.Teachers of Tianjin Light Industry Vocational Technical College，Juan Wang，Danyang Wang，Shijie Guo and Xiaotong Li，participated in the translation work of this book.

Some contents of the book refer to the relevant literature，please excuse me for not enumerating one by one.I would like to express my gratitude to the authors of all references at the end of the book.

Due to the limited ability of the editor and the hurry of time.Please feel free to correct the omissions and mistakes found in the book.



Editor

Oct.2019