●目 錄第1章 高性能切削刀具概述···································································11.1 高速鋼切削刀具··············································································11.1.1 通用型高速鋼切削刀具·······························································11.1.2 高性能高速鋼切削刀具······························································11.2 硬質合金切削刀具··········································································21.2.1 通用型硬質合金切削刀具····························································21.2.2 添加鉭、鈮的硬質合金切削刀具····················································31.2.3 添素的硬質合金切削刀具···············································41.3 陶瓷切削刀具················································································41.3.1 氧化鋁繫陶瓷切削刀具······························································51.3.2 氮化硅繫陶瓷切削刀具······························································61.3.3 復合氮化硅—氧化鋁繫陶瓷切削刀具············································61.4 金剛石切削刀具···························································71.5 立方氮化硼切削刀具···························································81.6 人造切削刀具的制造方法·································································81.6.1 熱壓法····················································································81.6.2 化學氣相沉積法········································································9第2章 高速鋼切削刀具切削性能·························································122.1 通用型高速鋼切削刀具··································································122.2 高碳高速鋼切削刀具·····································································122.3 高鈷高速鋼切削刀具·····································································132.4 高釩高速鋼切削刀具·····································································132.5 含鋁高速鋼切削刀具·····································································132.6 高速鋼切削刀具切削試驗·······························································142.7 高速鋼切削刀具的選用··································································152.7.1 高速鋼刀具材料的選用原則······················································152.7.2 高速鋼刀具切削不同材料的工藝參數··········································18第3章 硬質合金切削刀具切削性能····················································273.1 通用型硬質合金切削刀具·······························································273.2 添加鉭、鈮的硬質合金切削刀具·······················································273.2.1 添加鉭、鈮的硬質合金切削刀具概述·············································273.2.2 添加鉭、鈮的硬質合金切削刀具切削試驗······································303.3 添素的硬質合金切削刀具···················································323.3.1 添素的硬質合金刀具切削原理········································323.3.2 添素的硬質合金刀具切削試驗········································333.4 硬質合金切削刀具的選用·······························································37第4章 陶瓷切削刀具切削性能·····················································414.1 陶瓷切削刀具切削性能··································································414.1.1 陶瓷切削刀具切削範圍·····························································414.1.2 陶瓷切削刀具切削性能·····························································414.2 陶瓷切削刀具切削試驗··································································424.3 陶瓷切削刀具的選用·····································································46第5章 金剛石切削刀具切削性能··················································565.1 金剛石切削刀具切削性能·······························································565.1.1 金剛石切削刀具切削範圍··························································565.1.2 金剛石切削刀具切削性能··························································565.2 金剛石切削刀具切削試驗·······························································585.2.1 切削純鉬、純鎢········································································585.2.2 切削硬質合金·········································································605.2.3 切削復合材料·········································································615.2.4 斷續切削···············································································635.2.5 施用切削液切削······································································635.2.6 超精密切削············································································645.3 金剛石切削刀具的選用··································································65第6章 立方氮化硼切削刀具切削性能··········································726.1 立方氮化硼切削刀具切削性能·························································726.1.1 立方氮化硼切削刀具切削範圍···················································726.1.2 立方氮化硼切削刀具切削性能····················································726.2 立方氮化硼切削刀具切削試驗·························································736.2.1 切削淬硬鋼············································································736.2.2 車削冷硬鑄鐵·········································································746.2.3 切削硬質合金·········································································756.2.4 切削工程陶瓷·········································································766.2.5 切削工業玻璃·········································································776.2.6 切削復合材料········································································776.2.7 施用切削液切削······································································806.3 立方氮化硼切削刀具的選用····························································81第7章 塗層刀具概述··············································································877.1 塗層刀具的問世及意義··································································877.2 塗層刀具的特性···········································································877.2.1 塗層刀具的優點······································································877.2.2 塗層刀具的缺點······································································887.3 塗層刀具的應用···········································································887.4 塗層刀具應用的影響因素·······························································907.4.1 工件材料的影響······································································907.4.2 刀具基體材料的影響································································917.4.3 刀具塗層材料的影響································································937.4.4 切削速度的影響······································································947.4.5 機床剛度的影響······································································957.4.6 其他參數的影響······································································95第8章 塗層材料研究進展·····························································968.1 塗層材料概述·························································································968.1.1 塗層材料特點·········································································968.1.2 塗層材料分類·········································································968.2 塗層材料研究進展··················································································998.2.1 單一塗層材料··················································································1018.2.2&nbs復合塗層材料··········································································1018.2.3&nbs多層復合塗層材料····································································105第9章 單一塗層刀具切削性能···························································1079.1 TiC繫塗層刀具······················································································1079.1.1 TiC繫塗層刀具切削性能··························································1079.1.2 TiC繫塗層刀具切削試驗··························································1089.1.3 TiC繫塗層刀具的選用·····························································1179.2 TiN繫塗層刀具···········································································1189.2.1 TiN繫塗層刀具切削性能··························································1189.2.2 TiN繫塗層刀具切削試驗··························································1209.2.3 TiN繫塗層刀具的選用·····························································1269.3 A12O3繫塗層刀具··················································································1279.3.1 A12O3繫塗層刀具切削性能······················································1279.3.2 A12O3繫塗層刀具切削試驗······················································1289.3.3 A12O3繫塗層刀具的選用··························································1329.4 其他XN繫塗層刀具(X=Cr, Zr, Hf等)······················································1329.4.1 CrN繫塗層刀具······································································1329.4.2 ZrN繫塗層刀具······································································1329.4.3 HfN繫等其他塗層刀具·····························································133第10章&nbs復合塗層刀具切削性能·················································13410.1 Ti (C, N)繫塗層··········································································13410.2 (Ti, A1) N塗層刀具·····································································13510.2.1 (Ti, A1) N繫塗層刀具切削性能·················································13510.2.2 (Ti, A1) N繫塗層刀具切削試驗·················································13610.2.3 (Ti, A1) N繫塗層刀具的選用····················································14410.3 (Ti, X) N繫塗層刀具(X=Cr, Zr, Si等) ············································14510.4 (Ti, Al, X) N繫塗層刀具(X=Cr, Zr, Si, Y等) ······································14510.5 其他非Ti基塗層刀具··································································147第11章&nbs多層復合塗層刀具切削性能······································14911.1 有限層數塗層刀具·····································································14911.1.1 雙層塗層刀具··············································································14911.1.2 多層塗層刀具··············································································15011.2 納米級多層塗層刀具··································································153第12章 刀具塗層制備技術·································································15712.1 真空鍍塗層技術概述···········································································15712.2 真空鍍塗層技術分類············································································15912.2.1 真空蒸發鍍技術·············································································16012.2.2 真空濺射鍍技術·············································································16012.2.3 真空離子鍍技術···········································································16212.2.4 束流沉積技術················································································16412.2.5 化學氣相沉積技術·········································································16612.3 多弧離子鍍技術概述············································································16812.3.1 離子鍍技術發展·············································································16812.3.2 多弧離子鍍技術特點······································································16812.3.3 多弧離子鍍技術原理······································································16912.4 磁控濺射技術概述···············································································17112.4.1 磁控濺射技術發展·········································································17112.4.2 磁控濺射技術原理·········································································173第13章 我國塗層刀具存在問題與對策············································17813.1 我國塗層刀具存在問題分析·························································17813.2 對策建議·················································································179附錄···········································································································181附錄1 金屬材料牌號對照表································································181附錄2 硬質塗層高速鋼刀具技術條件···················································200附錄3 氮化鈦塗層高速鋼刀具技術規範················································205附錄4 整體硬質合金塗層刀具檢測方法················································207附錄5 金剛石塗層硬質合金刀具技術條件·············································210參考文獻···································································································212