項目一數控繫統連接1



任務一認識FANUC 0i-D繫統1



任務二FANUCI模塊連接14



習題20



項目二數控機床電路設計與連接22



任務一機床電源電路設計與連接22



任務二機床控制電路設計與連接31



習題43



項目三PMC調試45



任務一認識PMC地址45



任務二PMC程序調試53



習題61



項目四FANUC CNC繫統參數設定62



任務一基本參數設定62



任務二伺服參數設定76



習題88



項目五數控車床的結構與精度檢驗89



任務一認識數控車床的結構89



任務二ZTXC-15數控車床精度檢驗100



習題112



項目六數控銑床的結構與精度檢驗113



任務一認識數控銑床的結構113



任務二數控銑床精度檢驗126



習題145



參考文獻146







Project One CNC System Connection1



Task 1 About FANUC 0i-D System1



Task 2 FANUC I/O Unit Module Connection16



Exercise23



Project Two Design and Connection of NC Machine Electric Circuit24



Task 1 Design and Connection of  Powers
Supply Circuit24



Task 2 Design and Connection of  Control
Circuit34



Exercise48



Project Three PMC Debugging49



Task 1 About PMC Address49



Task 2 Debugging for PMC System57



Exercise65



Project Four Parameter Setting of FANUC CNC System 67



Task 1 Fundamental Parameter Setting67



Task 2 Servo Parameter Setting80



Exercise94



Project Five Structure and Precision Test of NC Lathe95



Task 1 About Structure of NC Lathe95



Task 2 Precision Test of ZTXC-15 NC Lathe 109



Exercise121



Project Six Structure and Precision Test of NC Milling Machines122



Task 1 About Structure of NC Milling Machines122



Task 2 Precision Test of NC Milling Machine137



Exercise159



Bibliography161

為擴大與沿線國家的職業教育合作，貫徹落實天津市啟動實施的將優秀職業教育成果輸出國門與世界分享計劃的要求，職業教育作為與制造業聯繫緊密的一種教育形式，正在發揮著舉足輕重的作用。根據共建“魯班工坊”的合作意向，首批印度來華培訓教師在天津參加了“印度·魯班工坊EPIP師資研修班”，並開展了為期一個月的師資培訓。在印度建立的“魯班工坊”為印度數控維修相關企業和當地的中國企業培養急需的技術技能人纔，實現了優質資源共享。為了配合印度“魯班工坊”的理論和實訓教學，開展交流與合作，提高中國職業教育的國際影響力，創新職業院校國際合作模式，輸出我國職業教育優秀資源，課題組編寫了《數控機床裝調與檢測》教材。



數控機床的安裝調試主要是數控繫統的安裝調試和機械結構的精度檢測與調整，本書講述了數控繫統的連接、機床電路、PMC調試、繫統參數設定和機床的精度檢測等內容。



項目一為數控繫統連接，包含認識FANUC 0i-D繫統和FANUC
I模塊連接兩部分。項目二為數控機床電路設計與連接，包含機床電源電路設計與連接和機床控制電路設計與連接兩部分。項目三為PMC調試，包含認識PMC地址和PMC程序調試兩部分。項目四為FANUC CNC繫統參數設定，包含基本參數設定和伺服參數設定兩部分。項目五為數控車床的結構與精度檢驗，包含數控車床的結構和ZTXC-15數控車床精度檢驗兩部分。項目六為數控銑床的結構與精度檢驗，包含數控銑床的結構和數控銑床精度檢驗兩部分。



全書共分六個項目，由韓志國、高紅宇主編，戴裕崴主審。項目一、項目三和項目四由韓志國編寫，項目二由王同慶編寫，項目五和項目六由高紅宇編寫；P.Muthuraman和Sureshkumar Seenivasan兩位印度老師結合印度的實際情況，對教材內容進行了合理調整。天津輕工職業技術學院教師王娟、葉菲、宮宇航參與了本書的翻譯工作。



限於編者水平和編寫時間匆忙，書中可能存在疏漏和不妥之處，懇請讀者批評指正。



編者



2017年4月







In response to carry out the plan that share the outstanding achievements in
vocational education with the world, vocational education plays an important
role as one of the manufactoring-favoured types of education.Acoording to the
cooperative intention of lauching “Luban Workshop”, the first Indian trainees came to Tianjin to participate the“India Luban Workshop EPIP teacher training classes” and a month-long teacher training. Indian“Luban
Workshop” cultivates skilled personnel in urgent need
for Indian CNC maintenance-related enterprises and local Chinese enterprises so
that high-quality resource sharing can be achieved. In order to cooperate with
Indian “Luban Workshop” in both
theoretical and practical ways and to enhance the international influence of
Chinese vocational education, CNC machine tool adjustment detection is written
as the time requires, developing innovative cooperation models and sharing
Chinese high quality vocational education resource.



With numerical calculation being the core technology, NC machine tools are cold
processing equipment, executing program codes and coordinating all work with
computers, which is a core technology applied in intelligent manufacture.Being
mechanical processing equipment of high speed, high precision and high
reliability, they are mainly applied in fields of IT, auto, light industry,
medicine, aviation,etc.



Project one introduces NC system connection with the basic knowledge of the
FANUC 0i-D system and FANUC I / O unit module connection.Project two explains
the design and connection of CNC machine tools, including machine power supply
circuit design and connection,machine control circuit design and
connection.Project three is about PMC debugging, consisting of PMC address and
PMC program debugging. Project four talks about FANUC CNC system parameter
setting, including basic parameter setting and servo parameter setting.Project
five presents the CNC lathe structure and accuracy test, including the
structure of CNC lathe and ZTXC-15 CNC lathe accuracy test.Project six
introduces CNC milling machine structure and accuracy test, including the
structure of CNC milling machine and ZTXX30A CNC milling machine precision
test.



The book is divided into six programs among which Program one, three and four
are compiled by Han Zhiguo, Program five and six by Gao Hongyu and Program two
by Wang Tongqing. P.Muthuraman and Sureshkumar Seenivasan made reasonable
adjustment in contents in correspondence with Indian facts . Teachers of Tianjin
Light Industry Vocational Technical College Wang Juan, Ye Fei and Gong Yuhang
participated in the translation work of this book.



Limited by level and time, there may be many omissions and mistakes. Criticism
and advice from readers are welcome .



Compiler



April, 2017